Static Brick Machine

Static brick machine has exquisite and large design, and its performance design has many characteristics of international advanced models: the integrated system of machine, electricity and hydraulic adopts high-quality international brand components, which makes the production line run stably and smoothly, equipped with the latest servo vibration system, servo control technology and remote cloud service system, which can provide customers with cross-regional remote operation and maintenance service platform, realize remote maintenance and download program, and provide customers with value-added services through industrial big data analysis. It can widely use construction solid waste, metallurgical solid waste, tailings solid waste, stone powder, sludge, sand washing mud and other solid waste materials to produce imitation stone PC bricks, garden landscape bricks, water conservancy slope protection bricks, road bricks, curbstones, wall decoration building materials, etc. It has unique advantages in the use of waste residues, tailings and other powdered materials, which can greatly increase the amount of powdered materials added, truly achieve a large amount of consumption of various bulk solid waste residues, and achieve the effect of comprehensive secondary utilization of solid waste resources.

Technical Parameters

Technical advantages

High-quality frame design:

The main frame adopts a high-strength welded frame structure designed with patented technology, which is welded by special steel. The entire frame is subjected to aging vibration treatment to ensure the high quality and high stability of the frame. It uses large-diameter columns as support and guide, with high precision. The stripping adopts mechanical synchronization, precise demoulding, and high consistency of finished products.

Efficient servo vibration:

Perfectly combining the most advanced servo vibration technology and servo control technology in Germany, the servo motor can make the fastest response in the shortest reaction time, achieve the highest vibration performance, and have a good synchronization effect. It can accurately output the exciting force, reduce the amount of cement, shorten the production cycle, and produce high-density concrete products; the vibration system can flexibly adapt to the production needs of different concrete products.

Material distribution system:

Adopting a sturdy swing arm type material distribution, the feeding efficiency is high; the material distribution car adopts a large-diameter guide wheel, and the material car track adopts a replaceable wear-resistant plate design, which has strong material distribution stability and convenient maintenance; the material distribution platform adopts a replaceable wear-resistant plate design for easy maintenance. The feeding part is designed to be openable and locked by a hydraulic lock for easy maintenance and cleaning.

Efficient large-tonnage hydraulic system:

Equipped with a high-performance hydraulic system, the main engine runs fast and smoothly, and the main pressure adopts a large plunger cylinder with a cylinder diameter of φ600/800MM, which can output 900/1500 tons of pressure, which helps to better improve the product density and has stronger adaptability. The hydraulic pump and hydraulic valve adopt international brands, and the speed, pressure and stroke of hydraulic operation are adjusted according to different products, which is stable, efficient and energy-saving.

Servo control:

The use of servo control technology can effectively reduce energy consumption and achieve better braking effect; synchronous motion control can complete vibration and vibration elimination in a short time, help shorten the molding cycle, extend the service life of the equipment, and can make different settings for different product needs.

Fully automatic control:

Adopting Germany's advanced automation control technology and intelligent interactive system visual operation to achieve human-computer dialogue, which makes equipment operation easier, saves labor costs to the greatest extent, has a low failure rate and runs smoothly. At the same time, it has product formula management and operation data collection functions.

Cloud service platform:

Using cloud technology, data protocol communication technology, mobile Internet technology, equipment modeling, artificial intelligence, fuzzy neurons, big data and other technologies to collect enterprise intelligent equipment operation data and user usage habits data, realize online monitoring, remote upgrade, remote fault prediction and diagnosis, equipment health status evaluation, and generate equipment operation and application status reports.

New energy shuttle production line plan

Schematic diagram of equipment producing brick samples